Industrial Blades & Shredding Solutions

24/7 Technical Support

sales01@kingstreamparts.com
SINGLE-SHAFT INDUSTRIAL SHREDDING EQUIPMENT

Single-Shaft Shredders

Controlled size reduction for plastic, wood, paper, cable and selected industrial materials.

1 SHAFT
MAIN DRIVE: MODEL-DEPENDENT
SCREEN-CONTROLLED OUTPUT

A single-shaft shredder uses a rotor fitted with cutting knives, a counter-knife system and controlled material feeding to reduce selected industrial materials for recycling and downstream processing. The right configuration depends on the material, largest feed piece, target output and throughput.

  • Material-based configuration
  • Rotor, knife and screen options
  • Matched support for machines and wear parts

SEND YOUR MATERIAL DETAILS

Single-shaft industrial shredder in a factory

HOW IT WORKS

How a Single-Shaft Shredder Works

Controlled feeding, rotor cutting and screened discharge work together to reduce selected industrial materials for the next processing step.

Single-shaft shredder working principle showing the feed hopper, pusher box, rotor knives, counter knives, screen and discharge
Illustrative working-principle diagram. Actual feeding, knife and screen configurations depend on the machine model.
A CONTROLLED CUTTING PROCESS

From material feed to controlled output

A single-shaft shredder uses one rotor fitted with cutting knives. Material is guided toward the rotor, where the rotating knives work against fixed counter knives in the cutting chamber.

When a screen is fitted, material can pass through after reaching the required size. The result then falls or moves to the next stage of the recycling or production process.

Rotor and knivesRotating and fixed cutting elements work together.
Controlled feedingThe configured feed system guides material into the cutting zone.
Screened dischargeThe screen influences when processed material can pass through.

01

Loading

Material enters the hopper or feed opening.

02

Feeding

A configured feeding system moves material toward the rotor.

03

Rotor Cutting

Rotor knives cut against fixed counter knives.

04

Screening

When fitted, the screen influences the discharge size.

05

Discharge

Processed material moves to the next stage.

APPLICATIONS BY MATERIAL

Where Single-Shaft Shredders Fit Best

Single-shaft shredders are commonly selected when the material stream, target output and downstream process need controlled size reduction.

01MATERIAL STREAM

Plastic Production Waste & Film

Rigid plastics, films, pipes and production scrap where feed and output size must be controlled.

Selected feed streamsScreened outputLine integration

Discuss this material

02MATERIAL STREAM

Wood Waste & Production Residues

Pallets, offcuts, crates and wood residues prepared for conveying, fuel use or further processing.

Pallets & offcutsWood residuesNext-stage handling

Discuss this material

03MATERIAL STREAM

Paper, Cardboard & Packaging Waste

Paper, cardboard and packaging waste requiring dependable reduction and a defined downstream process.

Paper wasteCardboardPackaging scrap

Discuss this material

04MATERIAL REVIEW

Selected Cable, Rubber & Industrial Scrap

Certain cable, rubber and industrial scrap streams, subject to hardness, wire content, wrapping and contamination checks.

Material reviewWear-part selectionConfiguration check

Discuss this material

Final equipment selection depends on the material, largest feed piece, target output, throughput and downstream process.

CONFIGURATION AREAS

Configured Around Your Material and Output Goal

A single-shaft shredder is selected by the material, feed size, target output and downstream process. These are the main configuration areas to review before choosing a machine.

01ROTOR SYSTEM

Rotor & Working Width

Rotor diameter and effective working width influence how material enters the cutting zone and how the machine is sized.

02CUTTING ELEMENTS

Rotor Knives & Counter Knives

Knife geometry, mounting, material and clearance should match the material and the cutting duty.

03OUTPUT CONTROL

Screen & Output Size

When a screen is fitted, its openings help control the fraction that can pass to the discharge.

04MATERIAL FEED

Feeding System

The hopper and feeding arrangement should match the material form, feed height and need for controlled loading.

05POWER & CONTROL

Main Drive Arrangement

Main motor count, gearbox, speed and protection logic are model-dependent and should be confirmed against the selected machine sheet.

06LINE INTEGRATION

Discharge & Line Integration

Discharge height, conveyor connection and downstream equipment determine how the shredder fits the line.

Start with four inputs
Material · largest feed piece · target output · throughput
Send details

TECHNICAL OVERVIEW

Single-Shaft Shredder Technical Overview

The following reference configurations are transcribed from a supplier parameter chart. Final technical data, including main drive motor count and drive type, should be confirmed against the material, feed size, target output and downstream process.

SingleShaft arrangement
Rotor + counter knivesPrimary cutting system
Screen-dependentOutput size control
Material-basedFinal configuration

Supplier reference configurations — verify before quotation
Reference model Knife specification Power Knife count Gearbox / speed Overall dimensions (m)
300-Type Ø180 × 15 12 kW 28 320 / 16–24 r/min 1.2 × 0.6 × 1.55
300-Type Ø180 × 20 12 kW 25 320 / 16–24 r/min 1.3 × 0.65 × 1.6
400-Type Ø200 × 10 12 kW 32 320 / 16–24 r/min 1.35 × 0.65 × 1.8
400-Type Ø200 × 15 12 kW 28 320 / 16–24 r/min 1.4 × 0.7 × 1.85
500-Type Ø200 × 10 15 kW 40 400 / 16–24 r/min 1.4 × 0.68 × 1.9
500-Type Ø200 × 20 15 kW 20 400 / 16–24 r/min 1.45 × 0.75 × 2.0
How to read this table

Knife specification, knife count, gearbox, speed and overall dimensions are reference values from the supplied chart. Confirm the exact machine sheet, shaft arrangement, main drive motor count, units and final configuration before quotation or production planning.

Need a model-level data check?
Send details

Main drive motors

Model-dependent. Compact single-shaft references are often supplied with one main drive, but larger or special-duty machines may use another drive arrangement. Confirm the selected machine sheet before quotation.

KNIVES, SCREENS & WEAR PARTS

The Cutting and Wear-Part System Behind the Shredder

The rotor, knife set, counter knives and screen work as one cutting system. Matching these parts to the material and machine model helps maintain stable size reduction and predictable maintenance.

01ROTOR KNIVES

Rotor Knives

Rotating knives carry the primary cutting action. Knife geometry, specification and count are selected around the material and rotor configuration.

Ø180–Ø200 referenceModel-specific count
02COUNTER KNIVES

Counter Knives

Fixed counter knives form the cutting pair with the rotor knives. Their geometry and working clearance should be confirmed for the selected machine and material.

Matched cutting pairClearance to confirm
03SCREENS

Screen & Output Control

When a screen is fitted, its opening influences when processed material can pass through. The correct opening depends on the target output and downstream process.

Output-size controlOpening to confirm
04ROTOR & CHAMBER

Rotor, Shaft & Cutting Chamber

Rotor diameter and effective working width affect the cutting zone, feed form and machine scale. Replacement parts should be matched to the original drawing or sample.

Working-width dependentDrawing or sample match
REFERENCE KNIFE CONFIGURATIONS

Illustrative knife specifications by model class

These values are taken from the supplied reference chart and should be checked against the exact machine sheet before ordering replacement parts.

Supplier reference values — not a universal replacement-parts specification
Model class Knife specification Knife count Screen / clearance
300-Type Ø180 × 15 / Ø180 × 20 25–28 Confirm for material and target output
400-Type Ø200 × 10 / Ø200 × 15 28–32 Confirm for material and target output
500-Type Ø200 × 10 / Ø200 × 20 20–40 Confirm for material and target output

Need replacement knives, screens or matched components?
Send a drawing or sample

HOW TO CHOOSE

Choose the Right Single-Shaft Shredder Starting Point

A useful recommendation starts with the process, not only the machine name. These five inputs help connect the material, cutting system and downstream requirement.

01MATERIAL

What is the material?

Share the material name, form, hardness, moisture, contamination and whether it is flexible, bulky or prone to wrapping.

02FEED SIZE

What is the largest feed piece?

Note the largest dimensions and whether the material needs pre-cutting, controlled feeding or a larger hopper opening.

03OUTPUT

What should the output look like?

Define the target fraction, screen requirement and what the next process needs to receive from the shredder.

04THROUGHPUT

How much must be processed?

Provide the estimated hourly volume, operating hours, duty cycle and any peak-load conditions.

05DOWNSTREAM

What happens next?

Tell us about conveyors, sorting, granulation, packing, storage or other equipment connected after shredding.

Five inputs are enough to start.Material photos · largest feed piece · target output · throughput · downstream process

FAQ

Single-Shaft Shredder Questions

Practical answers for buyers comparing a single-shaft shredder, cutting tools and replacement wear parts.

What materials can a single-shaft shredder process?
Single-shaft machines are commonly configured for selected plastic production waste, film, wood waste, paper and cardboard, cable, rubber and other industrial materials. The right knife, screen and drive configuration depends on the actual material, feed form and contamination.
How does a single-shaft shredder work?
Material is guided into a cutting chamber where a rotor fitted with knives works against fixed counter knives. If a screen is fitted, material passes through after reaching the required fraction and then moves to the discharge or next process.
When should I choose single-shaft instead of double-shaft?
The choice depends on material shape, feed size, target output and line design. A single-shaft machine can be a useful starting point when controlled rotor cutting and screen-based output are required; a double-shaft design may suit other bulky or primary-shredding duties. The material should be reviewed before selection.
Does a single-shaft shredder always use a screen?
Not necessarily. Screen use and opening depend on the machine model and the desired output. Confirm the screen arrangement when a controlled fraction or a downstream size requirement is important.
What determines throughput and output size?
Material properties, largest feed piece, rotor and knife configuration, screen opening, drive, operating conditions and downstream handling all affect the result. A catalogue power value alone is not enough to predict throughput.
What information do you need for a recommendation?
Start with material photos, the largest feed piece, target output, estimated throughput, operating hours and available space or power information. An existing machine model, drawing or old-part photo is also useful.
Can you supply replacement knives, screens or rotor components?
Replacement knives, screens and matched components can be reviewed from an existing drawing, sample, machine model or clear photos. Exact dimensions, material and fit should be confirmed before production.
Can you match an existing machine or drawing?
Yes, an existing machine, drawing or old-part sample can be used as a starting point for a configuration or replacement-parts review. Final compatibility depends on the engineering information available.

Does shaft count determine main motor count?
No. Shaft arrangement and main-drive arrangement are separate specifications. Compact single-shaft models are often supplied with one main drive, but larger or special-duty machines may use another drive arrangement. Confirm the main drive motors, gearbox and auxiliary systems from the selected machine sheet.
GET IN TOUCH

Need help choosing a single-shaft shredder?

Please prepare the information you already have. The inquiry form is on our Connect Us page.

Helpful information to send

  • Material name and photos
  • Largest feed piece and target reduction
  • Estimated throughput and operating hours
  • Existing machine model or layout if available

GO TO CONNECT US